Planetary Hoist Trouble Shooting - Brake

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Brake will not hold a load with control lever in 'neutral.'

  1. Excessive system back pressure acting on the brake release port.
    System back pressure must not exceed 150 psi. Inspect hydraulic system for a restriction in the return line from the control valve to the reservoir. Be sure control valve and plumbing is properly sized for the winch motor.

    Oil analysis may indicate contamination has worn motor shaft and seal. Thoroughly flush entire hydraulic system and install new filters and oil. Install new motor seal.
  2. Friction brake will not hold due to worn or damaged brake discs.
    Disassemble brake to inspect brake discs. Check stack-up height as described in "Motor Support-Brake Cylinder Service" section of the service manual.
  3. Brake clutch is slipping.
    Improper planetary gear oil may cause the brake clutch to slip. Drain old gear oil and flush winch with solvent. Thoroughly drain solvent and refill winch with recommended planetary gear oil listed in "Preventive Maintenance" section of the serivce manual.

    Brake clutch may be damaged or worn. Disassemble and inspect brake clutch as described in "Brake Clutch Service" section of the service manual.
   
Last Updated 8/8/02
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